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Tiefziehform zum Herstellen von Joghurtbechern

Individual parts according to customer development

Example 1/4

Thermoforming mould

Neudert is your specialist for deep drawing tools for the forming of plastic films.

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Years of experience have made Neudert an expert in the manufacturing of deep drawing tools used to form plastic films. Through long-standing collaborations with various machine manufacturers such as Hassia Verpackungsmaschinen GmbH, Bosch, CDE, and others specializing in form-fill-seal machines for dairy products, Neudert has developed an excellent know-how in the production of deep drawing tools. There are almost no limits to what can be achieved, whether it's molds with integrated knives for scoring or folding corners, vacuum systems for holding labels, the application of banding, the hermetic sealing of cooling systems in non-weldable materials, surface treatments, polishing for transparent trays, or many other features that have already been implemented by Neudert.

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To produce these plastic cups, a film is heated from a roll and drawn onto a deep drawing tool with the desired geometry using air (vacuum or blown air). Since the tool is directly cooled, the warm film solidifies and the cup is finished.

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Neudert – Your specialist for deep drawing tools

 

Everyone knows the yogurt with the corner

 

Banner form with a side inscription

 

The wave of the 'Obstgarten' is known, a banner form with a swing in the ground stamp

 

A tall, classic square yogurt cup with a great shape

 

The wavy base, reminiscent of the 'Obstgarten' design, provides a sturdy foundation for the cup

 

For those who prefer a larger portion, our quark cups feature side ribs for added stability

Individual parts according to customer development

Example 2/4

Dosing unit

Fair Shares, Every Time


Nobody likes feeling short-changed. That's why accurate dosing is so important. At Neudert, we understand. Whether it's liquids, pastes, powders, or solids, we have the expertise to deliver precise dosing solutions. Our dosing components are engineered to the highest standards to meet your exact requirements.


Neudert – Your dosing solution partner.

 

Dosing Housing for Margarine Dosing
The housing is entirely made of food-grade stainless steel. Large-sized fittings allow dosing pistons to move up and down, portioning the desired amount of margarine.

 

Rotary vane technology
In dosing viscous fluids, rotary vanes function like a valve within a housing, directing the medium in the desired direction.

 

Tablet dosing
Tablets are fed into a chute. The blister pack travels beneath the chute, and one tablet slides into the designated cavity for each track.

 

Pump technology
This pump housing is responsible for the sweet part; used in the chocolate industry, it portions a defined amount of the molten sweet substance.

Individual parts according to customer development

Example 3/4

Sealing tool

Sealing Tools – Creating a Perfect Seal

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Sealing tools are components used to join foil-based packaging materials. They are used, for example, to seal lids onto cups, to weld two foils together to form a bag, or to seal a folded foil into a tube. With years of experience, Neudert is the right partner for sealing tools, whether for cup sealing machines, tubular bag, edge seal bag, or stick machines, and much more. With tools from Neudert, you can always count on a perfect seal.

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Neudert – Your specialist for sealing tools.

 

Sealing plates from a cup forming, filling and closing machine, used to seal the lid foil onto the cup. The plates are made of special heat-conducting copper material.

 

Sealing tools as used in a sealing border bag machine. Such machines are used to produce, for example, mustard sachets that are to be sold in flat, long pouches. In this example, a complete sealing plate is not used; the sealing bars are individually screwed onto a carrier plate, which allows for shifting and thus a change in the bag size.

 

Sealing plate for the production of four-side sealed edge pouches. This example is used to package lens cleaning cloths. The plate has a cross-ribbed upper surface, which prevents the film from sticking. The sealing plate is screwed onto a heating plate, which is electrically heated to operating temperature using heating cartridges."

Individual parts according to customer development

Example 4/4

Stainless steel toothed belt pulley

Stainless Steel Sprockets: The Pinnacle of Hygiene

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Many machines operate in environments where hygiene is paramount, such as food processing and packaging, pharmaceuticals, and chemicals. Even in these applications, drives with timing belts and sprockets are commonly used.

 

However, most standard sprockets are made of aluminum or, at best, uncoated stainless steel. These materials are unsuitable for use in sensitive environments.

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Neudert manufactures a wide variety of sprockets tailored to customer requirements, exclusively from stainless steel. We can produce sprockets based on standard designs or according to specific tooth profile standards. Additional requests, such as special geometries, flange discs where they are not typically provided, or other unusual requirements, are no problem for us.

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Custom machine construction for specific requirements – when standard components no longer suffice.

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Neudert – Your specialist for stainless steel sprockets

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Assemblies according to customer development

Example 1/10

Assemblies according to drawings

Ready-to-install Assemblies for Your Machines

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As a machine manufacturer, you strive to grow and offer your customers more volume and more options. But that's easier said than done.

You are likely facing challenges such as finding skilled workers, limited space for assembly, insufficient machine capacity, or administrative bottlenecks (procurement, organization, production planning, etc.).

That's where Neudert can be your ideal partner.

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With just one line on a purchase order, you can order complete assemblies or machine components based on your own designs. Shortly afterward, you'll receive them ready to install. Neudert takes care of all the organizational effort involved – the complete manufacturing of all individual parts, surface treatments, procurement of purchased parts, organizational and administrative tasks, and assembly of the entire assembly.

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Neudert – ready-to-install assemblies, simply lift them into your machine, fasten them with 4 screws, and you're ready to go. The cost-effective alternative for you.

 

As an example, you can see simple assemblies designed by our customer as they are used in their machines.

Assemblies according to customer development

Example 2/10

Ready-to-install assemblies - Column frames

Ready-to-install Assemblies for Your Machines

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As a machine manufacturer, you strive to grow and offer your customers more volume and more options. But that's easier said than done.

You are likely facing challenges such as finding skilled workers, limited space for assembly, insufficient machine capacity, or administrative bottlenecks (procurement, organization, production planning, etc.).

That's where Neudert can be your ideal partner.

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With just one line on a purchase order, you can order complete assemblies or machine components based on your own designs. Shortly afterward, you'll receive them ready to install. Neudert takes care of all the organizational effort involved – the complete manufacturing of all individual parts, surface treatments, procurement of purchased parts, organizational and administrative tasks, and assembly of the entire assembly.

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Neudert – ready-to-install assemblies, simply lift them into your machine, fasten them with 4 screws, and you're ready to go. The cost-effective alternative for you.

 

As an example, consider column frames. These are assemblies that move stations up and down. The stations are guided by hardened column guides, and the drive is via knee levers. The base frames are made of hard-coated aluminum castings, and the tables on which the stations are mounted are made of high-strength aluminum, also hard-coated. The drive levers are made of nickel-plated steel castings. Neudert handled the entire organization, procurement of castings according to the customer's specifications, complete manufacturing including surface treatments, and assembly. The customer receives ready-to-install assemblies.

Assemblies according to customer development

Example 3/10

Ready-to-install assembly - Ball bearing feed

Ready-to-install Assemblies for Your Machines

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As a machine manufacturer, you strive to grow and offer your customers more volume and more options. But that's easier said than done.

You are likely facing challenges such as finding skilled workers, limited space for assembly, insufficient machine capacity, or administrative bottlenecks (procurement, organization, production planning, etc.).

That's where Neudert can be your ideal partner.

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With just one line on a purchase order, you can order complete assemblies or machine components based on your own designs. Shortly afterward, you'll receive them ready to install. Neudert takes care of all the organizational effort involved – the complete manufacturing of all individual parts, surface treatments, procurement of purchased parts, organizational and administrative tasks, and assembly of the entire assembly.

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Neudert – ready-to-install assemblies, simply lift them into your machine, fasten them with 4 screws, and you're ready to go. The cost-effective alternative for you.

 

Another example is an assembly that feeds individual components for the ball bearing assembly of the machine. Here, precision is paramount; many components must interact precisely to correctly position the high-precision ball bearings.

Logo of the company HQW

This assembly is for our long-standing partner, HQW Precision GmbH, located in Kürnach.

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HQW Precision is a premium brand "Made in Germany". As a premium supplier, HQW manufactures high-end rolling bearings and assemblies with an excellent price-performance ratio according to the wishes and requirements of our customers. It is important for HQW to offer its customers consistent product quality, which is reflected in the adherence to the highest quality standards. As a partner for its customers, HQW provides them with extensive support options.  

 

For more information, please visit the homepage www.hqw.gmbh

Assemblies according to customer development

Example 4/10

Ready-to-install assembly - Toggle actuators

Ready-to-install Assemblies for Your Machines

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As a machine manufacturer, you strive to grow and offer your customers more volume and more options. But that's easier said than done.

You are likely facing challenges such as finding skilled workers, limited space for assembly, insufficient machine capacity, or administrative bottlenecks (procurement, organization, production planning, etc.).

That's where Neudert can be your ideal partner.

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With just one line on a purchase order, you can order complete assemblies or machine components based on your own designs. Shortly afterward, you'll receive them ready to install. Neudert takes care of all the organizational effort involved – the complete manufacturing of all individual parts, surface treatments, procurement of purchased parts, organizational and administrative tasks, and assembly of the entire assembly.

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Neudert – ready-to-install assemblies, simply lift them into your machine, fasten them with 4 screws, and you're ready to go. The cost-effective alternative for you.

 

A good example would be toggle linkages. These are assemblies that move stations back and forth. Due to the geometry of the movements, very high forces can be achieved at the required positions. The base frames are made of high-strength aluminum, hard anodized. The drive levers are made of nickel-plated steel. Neudert took care of the entire organization, the procurement of castings according to the customer's specifications, the complete manufacturing including surface treatments, and the assembly. The customer receives ready-to-install assemblies.

Assemblies according to customer development

Example 5/10

Ready-to-install assembly - Plate station

Ready-to-install Assemblies for Your Machines

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As a machine manufacturer, you strive to grow and offer your customers more volume and more options. But that's easier said than done.

You are likely facing challenges such as finding skilled workers, limited space for assembly, insufficient machine capacity, or administrative bottlenecks (procurement, organization, production planning, etc.).

That's where Neudert can be your ideal partner.

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With just one line on a purchase order, you can order complete assemblies or machine components based on your own designs. Shortly afterward, you'll receive them ready to install. Neudert takes care of all the organizational effort involved – the complete manufacturing of all individual parts, surface treatments, procurement of purchased parts, organizational and administrative tasks, and assembly of the entire assembly.

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Neudert – ready-to-install assemblies, simply lift them into your machine, fasten them with 4 screws, and you're ready to go. The cost-effective alternative for you.

 

As an example, consider multiple plate stations. These are assemblies in which plates move up and down. This presses the materials in between. The base frames are made of high-strength aluminum, hard-coated. The drive levers are made of stainless steel. Neudert took care of the entire organization, the procurement of the castings according to the customer's specifications, the complete manufacturing including surface treatments, as well as the assembly. The customer receives ready-to-install assemblies.

Assemblies according to customer development

Example 6/10

Ready-to-install assembly - Piston dosing

Ready-to-install Assemblies for Your Machines

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As a machine manufacturer, you strive to grow and offer your customers more volume and more options. But that's easier said than done.

You are likely facing challenges such as finding skilled workers, limited space for assembly, insufficient machine capacity, or administrative bottlenecks (procurement, organization, production planning, etc.).

That's where Neudert can be your ideal partner.

​

With just one line on a purchase order, you can order complete assemblies or machine components based on your own designs. Shortly afterward, you'll receive them ready to install. Neudert takes care of all the organizational effort involved – the complete manufacturing of all individual parts, surface treatments, procurement of purchased parts, organizational and administrative tasks, and assembly of the entire assembly.

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Neudert – ready-to-install assemblies, simply lift them into your machine, fasten them with 4 screws, and you're ready to go. The cost-effective alternative for you.

 

As an example, consider a complete dosing station equipped with piston dosing units. Here, pistons move in a defined manner, precisely dispensing the desired amount of pasty liquid. This is a multi-dose system, meaning that 18 absolutely identical portions are dispensed. Since the medium to be dosed is a food product, the entire station is made of specially selected stainless steel, and the wear parts have received a corresponding high-performance coating.

Neudert handled the entire organization, procurement of purchased parts according to customer specifications, complete manufacturing including surface treatments, and assembly. The customer receives ready-to-install assemblies.

Assemblies according to customer development

Example 7/10

Handling equipment - Devices

Appliances and devices completely realised for you according to your designs

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You can obtain complete devices and handling equipment from Neudert according to your wishes and developments. Neudert takes over the complete management of these assemblies, the complete organisation and production and delivers your device according to your designs. 

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Neudert, your equipment and devices just as you need them!

 

The example shows assembly devices and handling equipment used in the production of miniature ball bearings. Precision and dexterity are required here. An assembly with a height of only 60 mm and a diameter of 30 mm also consists of 25 individual parts that have to fit together. 

Assemblies according to customer development

Example 8/10

Punching according to customer development

Razor-sharp cutouts with our punches to your specifications

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Die cutting is a Neudert specialty. In our facility, you'll receive dies manufactured according to your designs. Based on your drawings, we produce die sets, punches, and strippers to the required quality, and assemble them into a fully functional die. From piercing, punching, and contour cutting, we can realize your desired shapes.

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Neudert – Your punch-making specialist.

 

The Euro hole you know when you want to hang bagged goods on a hook.

 

Shape punching. A film strand is positioned in a cycle machine by the feed and a required contour is punched out.

Assemblies according to customer development

Example 9/10

Disc dosing unit

Dosing unit for trickling product

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Neudert - Your specialist for dosing

 

A plate-duplex dosing system is shown, where powdery media can be dosed from two hoppers. With each work cycle, a defined quantity of powder is portioned out by adjusting the disks. The plates rotate under the hoppers and release a certain volume for the required quantity into which the product falls. By further rotating the disks, the product can then fall further for the next processing step, be it into a packaging machine, a mixing unit, or for other applications.

Assemblies according to customer development

Example 10/10

Ready-to-install assemblies - Fleece haul-off for a wipes machine

Ready-to-install Assemblies for Your Machines

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As a machine manufacturer, you strive to grow and offer your customers more volume and more options. But that's easier said than done.

You are likely facing challenges such as finding skilled workers, limited space for assembly, insufficient machine capacity, or administrative bottlenecks (procurement, organization, production planning, etc.).

That's where Neudert can be your ideal partner.

​

With just one line on a purchase order, you can order complete assemblies or machine components based on your own designs. Shortly afterward, you'll receive them ready to install. Neudert takes care of all the organizational effort involved – the complete manufacturing of all individual parts, surface treatments, procurement of purchased parts, organizational and administrative tasks, and assembly of the entire assembly.

​

Neudert – ready-to-install assemblies, simply lift them into your machine, fasten them with 4 screws, and you're ready to go. The cost-effective alternative for you.

 

Nonwoven fabric from rolls is unwound, cut into individual strips, and pulled apart one by one by a withdrawal device. The nonwoven fabric is then cut to length and folded via a feed system into a tissue envelope (bag).
The result is a glasses cleaning cloth or a refreshing wipe.
The design of the nonwoven fabric withdrawal was done by our customer; Neudert took over the complete realization.

Machines according to customer development

Example 1/5

Pairing grinding machine

Special Grinding Machine for Ball Bearing Production – Keeping Things Rolling

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Producing ball bearings, especially miniature and low-friction bearings, requires a high level of expertise, but also a partner who can transform that knowledge into reality. For such cases, Neudert is the right point of contact.

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Within ball bearing production, special machines are often required for specific grinding processes. Developed by the technology department of a renowned German ball bearing specialist, a grinding machine was designed specifically for grinding ball bearing components. This machine is a special-purpose machine that can only be used for this particular application. No standard machine available on the market can meet these requirements.

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This special machine was realized by Neudert. The complete manufacturing of the machine parts, the organization of the procurement of purchased parts, as well as the mechanical assembly were carried out by Neudert. The electrical and electronic work was carried out according to the customer's wishes by one of its partners. Commissioned and organized by Neudert, so that the customer no longer had to worry about it. The integration of the electrical components into the mechanics was carried out at Neudert, so that the machine successfully completed its first test run and thus the acceptance test at Neudert.   

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After delivery of the machine, it was set up with the help of Neudert in its air-conditioned rooms, the fine adjustments were made by our customer's specialists, and since then the machine has been producing successfully.   

Due to the increasing demand for special ball bearings, our customer ordered an identical second machine a few years later, which was also successfully realized with Neudert. We are proud of such a satisfied customer.

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Neudert – Special grinding machines for ball bearing production – keeping things rolling.

Machines according to customer development

Example 2/5

Pipe crimping machine

Tube Crimping Machine – When It Needs to Work Under "High Pressure"

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A customer dealing with tubes and hoses pondered how to connect these components. The market offers presses, all of which operate on a hydraulic basis. And that sparked his ambition.

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The result is a press that, on a purely mechanical basis, drives concentrically arranged jaws together evenly with the same pressure. Driven by a servomotor, the movements are realized via cams and ramps. A simple control unit is provided for control, eliminating the need for complex and expensive installations with oil or air.

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The prototype of the machine was completely realized by Neudert according to the customer's drawings. Connections could be successfully produced on the new basis, which were then further tested and evaluated in the research and development departments.

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Neudert – even when it needs to be under high pressure.

Machines according to customer development

Example 3/5

Flat sachet packaging machine

4-Side Sealed Flat Pouch Machine – We’ve Got It in the Bag

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Cleaning wipes for glasses, refreshment wipes, medical swabs – these are all applications where hygienically packaged wet wipes are used. Entire companies specialize in the production and packaging of these wipes. Large rolls of nonwoven fabric are unrolled, cut, and folded to create the wipes. The packaging, a flat pouch made of foil, is produced, the wipe is inserted into the pouch, the desired liquid is added, and then the pouch is sealed.

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There are various machines on the market to perform these steps. Each machine manufacturer approaches the matter with different ideas and concepts. However, the real know-how lies with the users, i.e., the producers of such wipes.

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It was precisely these considerations that led one of our customers, a packaging company specializing in the production and sale of such wipes, to develop its own machine. Together with an engineering firm, a complete machine was designed, tailored to the specific needs of this company.

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But what good is the best design if no one can turn it into reality? And this is where Neudert came into play. As a system supplier, Neudert was responsible for the complete mechanical production of the machine. All parts were manufactured at Neudert, the procurement of purchased and standard parts was organized by Neudert, and the entire machine was assembled at Neudert until the test run.

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Only the electrical and electronic components were provided by the customer at their request and installed by our customer in our assembly, so that a fully functional machine left our premises.

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Neudert, when you want your own idea to become reality.

Machines according to customer development

Example 4/5

Prototype of a packaging machine

Prototype of a Packaging Machine

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One of our clients developed a new machine. They wanted to enter a completely new market segment. However, they were hesitant to retool their own production as they were unsure about the market reception of the machine.

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Neudert was tasked with realizing this prototype. We handled the complete manufacturing of parts, the organization of purchased part procurement, and the mechanical assembly. Our client took care of the electrical and electronic work as well as the machine's enclosure themselves, as they still had some capacity for this in their own facility.

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After a successful market launch, several of these machines are now in use at various customer sites. We are proud to have supported our client in their first step into this new market.

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Neudert – helping your new ideas become a reality.

Machines according to customer development

Example 5/5

Noise analyser

Noise Testing Machine for Ball Bearings - Here, you can hear if it runs smoothly

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Ball bearings are subject to very high quality standards. Accordingly, newly manufactured ball bearings must undergo numerous tests to ensure that their quality meets expectations and that the ball bearing has a long service life.

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For this purpose, a customer of Neudert has developed a special machine in which ball bearings are tested and conclusions can be drawn about the quality of each individual bearing based on the existing noises.

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This special machine was realized at Neudert. Neudert carried out the complete manufacturing of the machine parts, the organization of the procurement of purchased parts, as well as the mechanical assembly. The electrical and electronic work was carried out by the customer himself on the machine according to his wishes.

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Neudert – Noise testing machines for ball bearings - here you can hear if it runs smoothly.

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